Safeguarding your boat from the elements is crucial when it's not in use. A well-made DIY boat cover support system not only provides protection but also extends the life of your vessel. This guide will walk you through creating an effective and cost-efficient boat cover support system.
Before diving into the DIY process, familiarize yourself with your boat's measurements and the various materials available for creating a support system. This article will focus on a PVC pipe and aluminum frame approach, which are both durable and affordable.
Designing the Boat Cover Support System
The design of your boat cover support system should be tailored to your boat's shape and size. For most boats, a tensioned cover is the best option as it allows water and moisture to evaporate instead of accumulating.
Measure the length, width, and height of your boat to create a support system that fits perfectly. Remember, the support system should not rest directly on the boat; instead, it should be designed to suspend the cover above the boat's surface.
Materials Needed
Here's a list of materials you'll need for a PVC and aluminum frame support system:
- PVC pipe (Schedule 40, 1.5" or 2" diameter)
- PVC connectors and cement
- Aluminum angle or channel (1/8" or 3/16" thickness)
- Aluminum clamps
- Strapping material (e.g., webbing or bungee cords)
- Saw (for PVC pipe)
- Pencil and measuring tape
- Drill and rivets (for aluminum frame)
Creating the PVC Structure
Using your boat's measurements, cut the PVC pipes to create the longitudinal and transverse framework. Ensure the longitudinal pipes are long enough to rest on the boat's side when the cover is not in use. Connect the pipes using PVC connectors and cement.
Test the PVC structure by placing it on your boat and adding the tension lines. Make adjustments as necessary to ensure a proper fit.
Building the Aluminum Frame
Aluminum provides strength and flexibility to your support system, helping to maintain the cover's tension. Create the support structure by shaping the aluminum angle or channel according to your boat's measurements. Align the aluminum frame with the PVC structure to ensure a proper fit.
Using your drill, make holes in the aluminum frame where it will connect with the PVC structure. Secure the two structures together using clamps and rivets.
Installing the Straps and Buckles
Attach equal-length straps to the inner edge of the PVC structure, spaced evenly along the length and width of the boat. These straps will hold the boat cover in place and maintain its tension.
Secure the straps to the boat cover using buckles or hook-and-loop fasteners. Ensure the cover is taut and evenly distributed over the boat when in place. Periodically check the tension to maintain the cover's protective fit.
With your DIY boat cover support system complete, you can now provide superior protection for your boat during storage. Regularly clean and inspect your support system to ensure its longevity. Happy boating!